BG-600 High Efficiency Automatic Tablet Film Coating Machine
Instruction and features:
Applications:
this tablet coating machine consists of major machine, slurry spraying system, hot-air cabinet, exhaust cabinet, feed and discharge device, and computer programming control system.
It can be widely used for coating various tablets, pills and sweets with organic film, water-soluble film and sugar film etc. In such fields as of pharmaceutical, food and biological products etc. And it has such characteristics as good appearance in design, high efficiency, low energy consumption and small floor area, etc.
Basic working principle:
The tablets make complicated and constant track movement with easy and smooth turn frequent exchanging in a clean and closed drum of the film coating machine. The coating mixed round in the mixing drum are sprayed on tablets through the spray gun at the inlet unaction of the peristaltic pump. Meanwhile under the action of air exhaust and negative pressure 100,000 clean hot air supplied by the air exhaust cabinet is exhausted from the fan at the sieve meshes through tablets. So these coating mediums on the surface of tablets get dry forming a coat of firm, fine and smooth film. The whole process is finished under the control of PLC.
Main Machine:
During the film coating process in the major machine, it shows such features dust fly off, no syrup splash, operation condition improvement, little cross contamination to tablets, simple coating process, coating time shortening as well as high production efficiency etc.
There adopted a new & mini-type computer and a touch screen on which temperature and negative pressure control system are displayed with such functions programmability, automatic adjusting such a majority of process parameters flow, negative pressure, intake, exhaust, temperature, rotational velocity the compile of SOP digitizing, making no difference between various batches products with the same technical parameter.
It adds data storage and printing functions with more than 14 program film coating, which are modified at any time in the run. The printing device finished as to the customers' requirement so that the process parameters process flow of each batch of production can be accurately recorded and domestic advanced level. The users may write batch numbers and the codes products on their needs.
Hot Air Cabinet:
Firstly, air inhaled in through the centrifugal fan should be purified up to the 100,000 Level after three times filtration, involving primary filtration, medium filtration and high filtration, then be blown to the drum of main machine through the (steam or electro thermal) .Equipped with a vibration damper. Equipped with primary filtration device in the in take, it is more in accordance with GMP.
Air Exhaust Cabinet:
Used for pumping air out of drum in the major machine (including dust absorption), keeping the working area under negative pressure. Equipped with a vibration damper. The exhaust outlet is equipped with a reflux-proof device. Close the exhaust cutlet before stop the machine to prevent the air in the exhaust cabinet from reflux. It is equipped with a dust abatement & filtration by vibration. So the vibration and dust are insulated, the dust is presented from fly off and the dust abatement is automatically separated, which makes cleaning easy.
Air Spraying System:
High-pressure uniform vaporized liquid can be sprayed though the crawler pump and the air spray gun imported from Japan.
Thermostatic Stirring Tank:
The mediums can be electrically heated and stirred into a uniform liquid at a preset temperature.
Product Prameters:
| Item/model |
BG-1000 |
BG-600 |
BG-400 |
BG-150 |
BG-80 |
BG-40 |
BG-10 |
LoadingCapacity
(kg/batch)
|
1000Kg |
600Kg |
400Kg |
150Kg |
80Kg |
40Kg |
10Kg |
Drum Revolution
(r/min) |
2.0-12rpm |
2.0-12rpm |
2.0-13rpm |
2.0-14rpm |
2.0-16rpm |
2.0-18rpm |
3.0-19rpm |
Main Machine Power
|
7.5KW |
4KW |
3KW |
2.2KW |
1.5KW |
1.1KW |
0.55KW |
| Diameter of coating drum |
1800mm |
1580mm |
1580mm |
1200mm |
930mm |
780mm |
500mm |
| Power of air exhaust cabinet motor |
11KW |
11KW |
7.5KW |
5.5KW |
3KW |
2.2KW |
0.75KW |
| Air exhaust flow |
18000m3/h |
15450m3/h |
10000m3/h |
7419m3/h |
5268m3/h |
3517m3/h |
1285m3/h |
| Power of hot air cabinet motor |
7.5KW |
4KW |
2.2KW |
1.5KW |
1.1KW |
0.75KW |
0.37KW |
| Hot air flow |
10650m3/h |
6500m3/h |
3517m3/h |
2356m3/h |
1685m3/h |
1285m3/h |
816m3/h |
| Weight of main machine |
2000Kg |
1600Kg |
1000Kg |
850Kg |
600Kg |
500Kg |
200Kg |
| Clean air |
Pressure |
0.4MPa |
≥0.4MPa |
≥0.4MPa |
≥0.4MPa |
≥0.4MPa |
≥0.4MPa |
≥0.4MPa |
| Air consumption |
2.5m3/min |
2m3/min |
1.5m3/min |
0.7m3/min |
0.35m3/min |
0.2m3/min |
0.2m3/min |
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